Maintenance Intelligence for
Hydrocarbon Processing Plants.
KeplrAI helps operators turn real-time plant data into maintenance execution that increases uptime and production.
The plants that process hydrocarbons are drowning in sensor data.
Critical assets stream pressure, temperature, and vibration into historians no one reads. Maintenance runs on calendars and tribal knowledge.
KeplrAI gives every asset its own brain.
Every asset learns its own failure signatures and predicts the next breakdown. An AI agent then coordinates the response: parts, work orders, dispatch. Every repair makes it sharper.
From raw signal to sharper model, start to finish.
One continuous loop per asset. Field data flows back into the model. Every repair makes the next prediction sharper.
Connect
Plug into the plant's existing DCS, SCADA, PLCs, and historians (PI, Aspen IP.21, Honeywell PHD). Read-only integration. No rip-and-replace.
Connect
Plug into the plant's existing DCS, SCADA, PLCs, and historians (PI, Aspen IP.21, Honeywell PHD). Read-only integration. No rip-and-replace.
Model per asset
Every critical asset gets a physics-informed model trained on its specific operating conditions and failure modes. Not generic anomaly detection. Bearing wear, fouling signatures, valve degradation — each detected with engineering-grade reasoning.
Predict
Assets flag degradation early with time-to-failure estimates, confidence intervals, and supporting evidence. Your reliability team gets a prioritized view, not a stream of alerts.
Coordinate parts
Predictions auto-check inventory and trigger procurement workflows in your existing procurement system. Long-lead items surfaced weeks before failure.
- 1.Isolate K-101 · LOTO
- 2.Drain lube oil reservoir
- 3.Replace mech seal SKU-44918
- 4.Recommission · verify vib < 2.8 mm/s
Schedule and execute
Work orders flow to your existing CMMS at the optimal window. Technicians get asset history, predicted failure mode, and repair procedure on their mobile device.
Learn
Technicians log what they actually found. Field data flows back into the asset's model. Every repair makes the next prediction sharper. The asset library compounds across every plant we deploy.
Wins that show up on the P&L.
Built for the plants that process hydrocarbons.
Active across downstream and midstream. Same asset DNA, same sales motion, adjacent customer base.
Refineries
Unplanned downtime runs $1M+ per day. Fleet-wide asset intelligence flips that economics.
Petrochemical
Continuous processes where a single unplanned stop cascades through downstream units.
Gas Processing & Fractionators
Uptime is throughput. Early degradation flags protect contracted volumes.
LNG
Downtime economics at $3–5M per day per train. Every prediction pays for itself.
